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CLASSIC 1915 - 1983 | ||
A ADVANCE UNIT..............................614-615
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B BACKREST.......................................596 |
BELT DRIVE.......515-516-517-518-519-520 Belt...................................................517 Drive Kit............................................515 Pulley..................................514,518,520 BIKE KITS.........................582-583-584,589 BOLT LIST...........................................1277 BOOKS.....................1226-1227-1228-1229 |
BRAKE Cable.................................................550 Caliper Front.........................540,544-545 Caliper Rear.....540-541-542-543-544-545 Caliper Rebuild.....................543-544-545 Caliper/Wheel Kit...............................540 Disc...........540-541,544-545-546-547-548 Drum...........................................530,534 Fittings/Bolt........................................537 Forward Controls.............524-525-526-527 528-529-530-531-532-533 Glide................................................549 Hose..............................536-537-538-539 Hydraulic..................................534 Lever...............991-992-993-994-995-996 Line...............................536-537-538-539 Master Cylinder(Front).............1002-1003 Master Cylinder(Rear)..................529,535 Mechanical..................................530-531 Pads.................................................548 Pedal.............................529-530,532-533 Pedal Pad.............................522,529,533 Rivet.................................................531 Rotor..............................540-541,544-548 Shoe/Spring...............................530-531 Sprocket(Rear)............................514-515 Swingarm Brake Kit...........................541 Switch........................................529,536 Tee/Tube...........................................538 BREATHER..........................................453 Valve Machining Service...............1224 BUMPER.............................................572 BUSHING LIST...................................1264 |
C CABLE
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CARBURETOR....656-657-658-659-660-661 Bendix..............................................661 Cable................................................666 Dell'Orto...........................................657 Edelbrock.........................................656 Intake..................................662-663-664 Jet..............................................660-661 Keihin..............................................660 Linkert................................658-659,662 Manifold............................662-663-664 Mikuni......................................656,662 S&S................................................657 SU..................................................656 Tillotson..........................................658 CASE............................................440-441 Case Boring Service.....................1223 Race/Rollers...................................447 Seals..............................................446 CHAIN Adjuster(Rear).................................511 Diamond........................................1005 Drive System...................................512 Guard...............................................580 Masterlink..............................1004-1005 Oiler. .............................................704 Primary............................511-512,1004 Tensioner........................................511 Tsubaki..........................................1004 CHAIN GUARD....................................580 CHOKE CABLE...................................669 CIGARETTE LIGHTER......................1115 CIRCUIT BREAKER............................639 CLAMP Cable.................................635,670-671 Exhaust.......601-602-603-604-605 606-607-608-609-610-611-612 Hose..............................................1245 Intake Manifold.................662-663-664 CLEANERS.......................................1230 |
CLUTCH 1941-E84 FL-FX..............................504 Cable...............................................667 Collar...............................................506 Control(Handle)............991-992-993 994-995-996-997-998-999-1000-1001 Hub..........................................506,508 Jockey......................................521-522 Kevlar..............................................507 Lever.......................................509,667 Mousetrap Eliminator......................509 Pack Kit....................................505,507 Pedal..................524-525-526-527-528 Pedal Pad................................522-523 Plate.......................................505,507 Police Kit.........................................507 Pressure Plate.........................505-506 Pushrod(4 Speed).........................508 Release 4 Speed.....................508-509 Rivet................................................507 Rocker......................................521-522 Rod/Pawl.................................508-509 Spring.....................................506,508 Throwout........................................508 COIL...............616-617-618,623-624-625 COIN HOLDER...................................980 CONDENSER.................................619 CONNECTING ROD...................444-445 CONNECTOR(Wire)..........................641 COTTER PIN LIST............................1273 COUNTERSHAFT 4 Speed........................................493 Sprocket(Rear)................................513 COWL.............................1041-1042-1043 CRANKCASE.............................440-441 Bearing....................................446-447 Breather Kit.....................................453 CRANK PIN........................................445 CRANKSHAFT...............442-443-444-445 Balancing Service.........................1223 CUSTOMIZER KIT.......................672-673 CYLINDER Base Nut(1936-85)..........................468 Boring Service..........................1220 Gasket..........................1265-1266-1267 1268-1269-1270 Knucklehead...................................481 Shovelhead/Panhead..............480-481 Sleeving........................................1220 Top End Kit (Shovelhead)................481
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D DASH............................678-679-680-681
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DIPSTICK................................686,688 DISPLAY STAND................................577 DOWEL PIN LIST......................514,1273 DISTRIBUTOR............................620-622 DRAIN PLUGS Fork.................................................556 Oil......................................441,500 Engine......................................441,500 DRESS UP KIT.....................439,672-673 |
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E
ELECTRICAL
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ENGINE Bar/Leggin....................................576 Bushing List..................................1264 Case........................................440-441 Equalizer Plate...............................519 Flywheel....................442-443-444-445 Gasket List.........................1265-1266 1267-1268-1269-1270 Guard/Leggin................................576 Heads..........465-466-467-468-469,472 Knucklehead............................434-435 Long Block........434-435-436-437-438 Mount............................................439 Offset Sprocket.........................446,510 Panhead..................................436-437 Race...............................................447 Remanufacture Service.......1220-1221 1222-1223 Roller............................................444 Seal.........................................446,484 Sealant........................................1232 Short Block...................................438 Shovelhead.....................437-438,441 Skid Plate.....................................593 Spacers.................................448,1278 Sprocket ….............................446,510 Stroker Kit......................................443 Throwout Bearing.........................508 Trim/Covers...........................455,577 |
EXHAUST.............597-598-599-600-601 602-603-604-605-606-607-608-609-610 611-612 Baffle............................................612 Clamp................601-602-603-604-605 606-607-608-609-610-611-612 Components(1936-69)....................603 Cross Over.............................600,603 Dual..................................600-601,603 Extension......................................607 Fishtail..........................................608 Flex Cover.....................................606 Gasket...........................................612 Heat Shield....................................610 Knuckle.........................................604 Mount.............................................611 Muffler................600,604,607-608-609 Panhead........................................605 Polish.............................................597 Port Replacement.........................1224 Repair............................................612 Shovelhead..............................600,606 Tip............................................597,608 Upsweep......................................599
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F
FENDER....................566-567-568-569-560 |
FORK..........................551-552-553-554 555-556-557-558-559-560-561 Adjustable.................................551 Boot...........................................557 Brace.....................................558-559 Cover...........................................561 Cowl..........561,1041-1042-1043,1045 Damper/Knob...........................550,556 Drain Plug.......................................556 Glide...............551-552-553-554-555 556-557-558-559-560 Headlamp Cowl...........561,1041-1042 1043,1045 Installation Kit...............................553 Internals.......................................556 Leg Bushing Service..................1224 Leg Sets.................................554-555 LockTab List...............................1274 Neck Kit.................................562-563 Nut (Top)......................................562 Oil............................................1231 Panel.............................................561 Plug....................551,554-555-556,559 Riser............564,980-981-982-983 984-985-986-987-988 Seal...........................................558 Slider...................................554-555 Spring Fork............727-728-729-730 731-732-733-734-735-736-737,1168 1169-1170-1171 Springs......................................557 Stem Nut/Cover..........................554 Triple Tree.........................554,560-561 Tube and Slider................554-555-556 FORK TUBE..........................554-555-556 FORWARD CONTROL........524-525-526-527-528-529-530-531-532-533 Jockey....................................521-522 |
FRAME
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G
GAS
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GASKET..1265-1266-1267-1268-1269-1270 Cam Cover.............................1266,1270 Carburetor.......................................1270 Cylinder..................................1265,1269 Gas Tank (Cap).......................1148-1149 1450-1151-1152 Generator.......................................1266 Head...............................................1269 Knucklehead....................................484 Oil Pump.......................................1266 Pan/Shovelhead..............................485 Primary..........................................1266 Pushrod.........................................1266 Removal.........................................1253 Rocker...........................................1265 Sealant..........................................1232 Tail Lamp.......................................1269 Tappet Guide.................................1266 Transmission.................................1268 |
GASKET KITS Bendix............................................661 Keihin.............................................660 Knucklehead...................................484 Linkert........................658-659-660-661 Panhead.........................................485 Shovelhead....................................485 Transmission(4 Speed)...................497 GAUGE..........................682-683-684-685 Dipstick...................................686,688 Oil...................................................694 Speedometer.............682-683-684-685 Tachometer.............................682-683 GENERATOR….....................644,646-647 Conversion...................................644 Rebuild..................................646-647 GOGGLES…...................................1218 GRIPS....................................1034-1035 1036-1037-1038-1039-1040 |
H
HANDLEBAR........564-565,970-971-972-973 |
HANDLEBAR GRIP..........565,1034-1035
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HEADS Gasket ..1265-1266-1267-1268-1269-1270 Knucklehead......................................472 Panhead.........................465-466-467-468 Remanufacture Service...................1221 Resurfacing Service........................1221 Shovelhead.................................468-469 Top End Kit (Shovelhead)................468 HEATSHIELD....................................610 HELICOIL SERVICE........................1221 HIGHWAY BAR....................1006-1007-1008 HORN...............1118-1119-1120-1121-1122 Switch...............................................636 HOSE...........................................1146-1147 HUB...................................705,710-711,716 Cap....................................................716 Clutch.......................................506, 508
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I
IGNITION…...613-614-615-616-617-618-619
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INDICATOR LIGHT.....................1051,1116 INSPECTION COVER.....................702-703 INSPECTION TAG...............................1009 INTAKE..................................662-663-664 Atomizer..........................................664 |
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J
JETS……...................................660-661
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K
KEYS..................................................1274
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L
LENS................................1087-1088-1089
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LIGHT Bar........................................1062,1112 Cowl..............................1041-1042-1043 Fender...........................................1117 Gasket...............................1269 Headlamp..1041-1042-1043-1044-1045 1046-1047-1048-1049-1050-1051-1052 1053-1054-1055-1056-1057-1058-1059 Indicator…............................1051,1116 Marker......1097-1098-1099-1100-1101 1102-1103 Reflector......................................1104 Signal.......1105-1106-1106-1108-1109 1110-1111-1112-1113-1114-1115 Speedometer/Tachometer.............1116 Spotlamp..............................1060-1061 1062-1063-1064-1065 Tail Lamp.................1066-1067-1068 1069-1070-1071-1072-1073-1074-1075 1076-1077-1078-1079-1080-1081-1082 1083-1084-1085-1086-1087-1088-1089 1090-1091-1092 Turn Signal................1103-1104 1105-1106-1107-1108-1109-1110 1111-1112-1113-1114-1115 |
LOCK TAB LIST................................1274 LONG BLOCK SERVICE..................1222 LUGGAGE RACK........................596,723
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M
MAGNETO.....................................622
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MOTOR SHOP SERVICES Alternator Ring Replacement.......1222 Breather Valve Machining….........1224 Cam Bushing Service Big Twin....1221 Case Boring.................................1223 Crankshaft Balancing…...............1223 Cylinder Boring............................1220 Cylinder Sleeving.........................1220 Engine Remanufacture................1222 Exhaust Port Replacement.........1224 Flywheel Balance.........................1223 Flywheel Remanufacture.............1222 Fork Leg Bushing Install...........1224 4/5 Speed Rebuild Service..........1224 Head Remanufacture...................1221 Head Resurfacing........................1221 Long Block Remanufacture..........1222 Short Block Remanufacture.........1222 Spark Plug Helicoil Install............1221 Transmission Remanufacture......1224 Valve Seat Service..............1220-1221 Wheel Truing/Building..................1224 |
MOTORCYCLE
COVER..................1219 MUD FLAP..................................567-568 MUFFLER..............600,604,607-608-609 |
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NECK CUP KIT...........................562-563
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O
O-RING LIST....................................1271
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P
PARTS MANUAL....1226-1227-1228-1229
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PISTON................................443,482-483 Panhead/Shovelhead Kit.480-481-482-483 Ring...........................................482-483 Stroker Kit/Big Bore....................443,481 PLUGS Case.......................................441,550 Handlebar End Plug..............565,1040 Fork.............................551,554,556,559 Magnetic.........................................500 Oil Tank..........................................690 Spark.................619,626-627-628-629 Timing............................................613 Transmission Fill.............................500 POINTS.................................613,615,619 Conversion Kit................................615 Cover…....................................613,702 POLISH/CLEANERS.........................1230 |
PRIMARY.......................697-698-699-700 701-702-703-704 Case Saver…..........................632,700 Chain/Oiler….........................511-512 Chain Tensioner.....................511,513 Derby...............................701-702-703 Dress Up Kit....................................698 Drive Kit.........................................512 Equalizer Plate..............................519 Gasket.....................................698,700 Inner.......................................699-700 Inspection Cover.....................702-703 Outer............................…697-698,703 PULLEY...............................514,518,520 PUSHROD..................................462,464 Clutch............................................508 Cover......................................463-464 Engine.....................461-462-463-464 Knucklehead.................................473 Seal.............................................464 |
R
RACE
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RIM…..........................................708-709 RINGS.........................................482-483 RISER.....................564,980-981-982-983 984-985-986-987-988 Spring Fork...................................1170 RIVET..............................1253,1273,1278 ROCKER Arm..................................................471 Box/Line(Shovelhead)..............469-470 Cover........................................470-471 Knucklehead............................472-473 Overhead Oiler...............................693 Panhead.........................................466 Shovelhead.............................470-471 |
ROD Bearing/Roller.............444-445-446-447 Brake.........................................530-531 Clutch...............................................508 Connecting…...................................444 Roller Cage..............................444-445 Shift....................................508-509,526 ROLL PIN LIST...................................1273 ROLLER Cage..........................................444-445 Countershaft....................................491 OHV.................................................444 Tappet…..........................................460 Transmission..................................491 ROLLING CHASSIS........582-583-584,589 ROTARY TOP.......................................494 ROTOR Brake....540-541,544-545-546-547-548 |
S
SADDLEBAG......................720-721-722-723
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SHIM LIST.........................................1264 SHOCK…......................................594-595 SHOP SERVICES...1220-1221-1222-1223 1224-1225 SHORT BLOCK..................................1222 SHOW BIKE KITS...................439,672-673 SIGNAL..........1105-1106-1107-1108-1109 1110-1111-1112-1113-1114-1115 SIREN................................................1119 SISSY BAR..........................................596 SKID PLATE........................................593 SKULL STUFF.......................255,989-990 1120-1121,1128 Gas Cap...............................1152,1187 Mirror..1125,1132,1134-1135-1136,1141 SLAP STICK.........................................521 SLIDER..................................554-555-556 SOLENOID..........................................634 SPACER LIST....................................1278 OHV Internal....................................448 SPARK PLUG...........619,626-627-628-629 HeliCoil Installation........629,1221,1263 Wire..........................................626-627 SPEEDOMETER..670-671,682-683-684-685 Drive Units.......................................671 SPOKE……....................................704,709 SPOOL WHEEL..................................1167 SPOTLAMP..........1060-1061-1062 1063-1064-1065 SPRING FORK.....727-728-729-730-731-732 733-734-735-736-737,1168-1169-1170-1171 SPRINGS Brake Pedal.................................530,531 Clutch.........................................506,508 Fork...................................................557 Kick Starter.......................................502 Kickstand..........................................575 Relief Valve.......................................452 Valve..................................477-478-479 |
SPROCKET......510-511-512-513-514-515 Bolt Kit............................................515 Compensator..................................510 Countershaft...................................513 Engine.....................................446, 510 Nut..................................................513 Offset..............................................510 Rear…......................................514-515 Shaft.........................................446,510 Transmission.................................513 STARTER…......630-631-632-633-634-635 Conversion Kit...............................630 Cover......................................630,634 Drive..............................................633 Housing..................................632-633 Lever Starter System.....................634 Relay...........................................…635 Repair Kit (Prestolite).....................631 Shaft........................................632-633 Solenoid........................................634 STATOR............................................642 STROKER..........................................443 STRUT..........................................570-571 STUD LIST.......................................1274 SUSPENSION..............................594-595 SWINGARM.......................................591 SWITCH.................................636-637-638 Brake............................................638 Dimmer..........................................636 Directional.....................................636 Flasher.........................................638 Handlebar......................................636 Hi-Low...................................637-638 Horn.............................................636 Ignition...................................636-637 Neutral.........................................638 Oil Pressure.................................638 Universal....................................636 |
T
TACHOMETER…........................682-683
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THROTTLE..................665-666-667-668-669 Cable...................................665-666,668 Internal.......................................565,665 TIMING Advance Unit.............................614-615 Plug..................................................613 TIRE.......................................1156-1157 1158-1159-1160-1161-1162-1163-1164 1165-1166 Tube Repair/Stop & Go...................1166 Weights...........................................1166 TOOL BOX.............................................581 TOOL KIT….........................................1225 TOOL ROLL................................1218,1225 TRANSMISSION......................486-497,500 Adjuster Kit......................................489 Bushing List...................................1264 Case................................................488 Drain Plug.......................................500 Even Pull Kit....................................489 Fill Plug...........................................500 |
TRANSMISSION CONTINUED 4 Speed...486-487-488-489-490-491,497 5 Speed Conversion.........................487 Gasket..............................................497 Jockey..............................................494 Kick Starter.........................498-499,501 Lock Tab............................................496 Mount Plate.......................................489 Neutral Switch…..............................638 Oil Seal Kit (4 Speed).......................497 Plugs...............................................500 Ratchet Top.....................................495 Rebuild Hardware..........................497 Remanufacture Service.................1224 Rotary Top….....................................494 Seal..................................................497 Shift Pawl........................................496 Sprocket/Nut.....................................513 TRIPLE TREE............................554,560-561 TUBE (Tire)…......................................1166 TUNE UP…........................................…619 TURN SIGNAL..................1103-1104-1105 1106-1107-1108-1109-1110-1111-1112 1113-1114-1115 Canceler........................................1114 Equalizer.......................................1115 Flasher….......................................1114 Relocation Kit.......................1110-1111 |
V
VALVE
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W WASHER LIST.........................1278,1280
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WIND DEFLECTOR............................725 WINDSHIELD.........................724-725-726 WIRING .......................................640-641 Connector.......................................641 Dash.................................641,680-681 Handlebar (Control)...636,640,994-995 996-997-998-999-1000-1001 Harness....................................640-641 Pins/Sockets..................................641 Shrink Wrap Tubing........................641 Spark Plug.........619,626-627-628-629 Tail Lamp.........................................641 Terminal…...............................639,641 Wire Loom Clip..............................635 WRIST PIN...................................444,483 |
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